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ʳƷרҵӢÓï LESSON 10 Principles Of Food Preservation By Dr

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      Drying is one of man's oldest methods of food preservation. It is a process copied from nature; we have improved certain features of the operation. Drying is the most widely used method of food preservation.

      All the cereal grains are preserved by drying, and the natural process is so efficient it hardly requires added effort by man. However, there have been periods in history when climatic factors were such that grains failed to dry properly in the fields. In these instances, man attempted to assist the natural action by supplying heat to the grains which otherwise would decompose. Grains, legumes, nuts and certain fruits mature on the plants and dry in the warm wind. More fruits are preserved by drying than by any other method of food preservation. The natural sun drying of foods yields highly concentrated materials of enduring quaity. yet a highly complex civilization cannot be so dependent upon the elements-they are unpredictable. Sun drying remains the greatest food preservation action.

      Dehydration-Artificial Drying

      The use of heat from a fire to dry foods was discovered independently by many men in the New and Old Worlds. Ancient man dried foods in his shelters; pre-Columbus American Indians used the heat from fire to dry foods. However, it was not until about 1795 that a hot air dehydration room was invented. The team of Masson and Challet in France developed a vegetable dehydrator which consisted of hot air(40¡æ) flow over thin slices of vegetables. It is worth noting that both canning and dehydration came into being at approximately the same time, nearly a century and a half ago.

      Evaporation and desiccation are terms which perhaps note the same action. The term dehydration has taken the meaning in the food industry as that Process of artificial drying.

      Dehydration vs. Sun Drying

      Dehydration implies control over climatic conditions within a chamber, or microenvironment control. Sun drying is at the mercy of the elements. Dried foods from a dehydration unit can have better quality than sun-dried counterparts.

      Less land is required for the drying activity. Sun drying for fruit requires approximately one unit of drying surface per 20 units of crop land.

      Sanitary conditions are controllable within a dehydration pant, whereas in open fields contamination from dust, insects. birds and rodents are major problems.

      Dehydration obviously is a more expensive process than sun drying, yet the dried foods may have more monetary value from dehydration due to improved quality. The yield of dried fruit from a dehydrator is higher inasmuch as sugar is lost due to continued respiration of tissues during sun drying, and also due to fermentation.

      The color of sun-dried fruit may be superior to dehydrated fruit under optimum conditions of operation of both. Color development in certain immature fruits continues slowly during sun drying. This does not occur during. dehydration .

      In cooking quality of dehydrated foods are usually superior to sun-dried counterparts. However, sun-dried animal flesh and fish can be highly acceptable.

      On the basis of cost sun drying has advantages, but on the basis of time to dry and quality, dehydration has merits. Furthermore sun drying can not be practiced widely due to unfavorable weather conditions in many areas where man lives and agriculture is rewarding.

      Why Dried Foods?

      Dried and dehydrated foods are more concentrated than any other preserved form of foodstuffs. They are less costly to produce; there is a minimum of labor required, processing equipment is limited, dried food storage requirements are at a minimum, and distribution costs are reduced (one carload of dried, compressed food may equal ten carloads of the fresh commodity).

      There are chemical and biological forces acting upon the food supply man desires. Man controls the chemical forces in dehydrated food by packaging and certain chemical additives. The biological forces are controlled by reducing the free water content and by heating. To be a suitable substrate to support growth of microorganisms, a food must have free water available for the microorganisms.

      By reducing the free water content, thereby increasing osmotic pressures, microbial growth can be controlled.


      Air-The Drying Medium

      Foodstuffs may be dried in air, superheated steam, in vacuum, in inert gas, and by the direct application of heat. Air is generally used as the drying medium because it is plentiful, convenient, and overheating of the food can be controlled. Air is used to conduct heat to the food being dried, and to carry liberated moisture vapor from the food. No elaborate moisture recovering system is required with air. as is needed with other gases. Drying can be accomplished gradually, and tendencies to scorch and discolor are within control.

      Function of Air in Drying-Air conveys heat to the food, causing water to vaporize, and is the vehicle to transport the liberated moisture vapor from the dehydrating food.

      Volume of Air Required in Drying-More air is required to conduct heat to the food to evaporate the water present than is needed to transport the vapor from the chamber. If the air entering is not dry. or if air leaving the dehydration chamber is not saturate4 with moisture vapor, the volume of air required is altered As a rule, 5 to 7 times as much air is required to heat food as is needed to carry the moisture vapor from the food. The moisture capacity of air is dependent upon the temperature.

      The volume of a gas at standard pressure increases l/273 in volume for each. 1¡æ rise in temperature. Each 15¡æ increase in temperature doubles the moisture ,holding capacity of air.

      Heat Required to Evaporate 454g of Water from Food©¤As a working figure, 4400 kgc are required to change 454 g of water to vapor at common dehydration temperatures. The heat of vaporization is actually temperature dependent.

      Rate of Evaporation from Free Surfaces.©¤The greater the surface area, the more porous the surface, and the higher will be the drying rate of food. The drying rate increases as the velocity of air flowing over food increases. The higher the temperature of air end the greater the temperature drop, the faster the rate of drying will be, providing case hardening does not develop. Almost as much time may be consumed in reducing the final 6% moisture as is required to bring the moisture content of 80% down to 6%. The drying time increases rapidly as the final moisture content approaches its equilibrium value.

      Case Hardening©¤if the temperature of the air is high and the relative humidity of the air is low, there is danger that moisture will be removed from the surface of foods being dried more rapidly than water can diffuse from the moist interior of the foods particle, and a hardening or casing will be formed. This impervious layer or boundary will retard the free diffusion of moisture. This condition is referred to as case hardening. It is prevented by controlling the relative humidity of the circulating air and the temperature of the air.

      Types of Driers©¤There are many types of driers used in the dehydration of foods, the particular type chosen being governed by the nature of the commodity to be dried. the desired form of the finished product, economics,and operating conditions.

      The types of driers and the products upon which they are used are generally

      as follows:

      Drier Product

      Drum drier Milk veyetable juices,

      cranberries, bananas

      Vacuum shelf drier Limited production of certain

      foods

      Continuous vacuume drier Fruits and vegetables

      Continuous belt (atmospheric) Vegetables

      drier

      Fluidized-bed drier Vegetables

      Foam-mat driers Juices

      Freeze driers Meats

      Spray driers Whole eggs, egg yolk, blood

      albumin and milk

      Rotary driers Some meat Products usually

      not used for food

      Cabinet or compartment driers Fruits and vegetables

      Kiln driers Apples, some vegetables

      tunnel driers Fruits and vegetables

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      2)Furthermore sun drying can not be practiced widely due to unfavorable weather conditions in many areas where man 1ives and agriculture is rewarding£®
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      3) To be a suitable substrate to support growth of microorganisms£¬ a food must have free water available for the microoreanisms£®

      ¾äÖÐ To be¡­of microorganisms ÊǶ¯´Ê²»¶¨Ê½¶ÌÓ×÷Ä¿µÄ×´ÓÐÞÊÎνÓï must have¡£¸Ã²»¶¨Ê½¶ÌÓïµÄÂß¼­Ö÷ÓïÊÇ a food£¬¶ø¸Ã²»¶¨Ê½¶ÌÓïÖеÄÁíÒ»²»¶¨Ê½¶ÌÓï to support growth of microorganism ÔòÊÇÐÞÊÎ substrateµÄ¶¨Óï¡£

      4) If the temperanure of the air is high and the relative humidity of the air is 1ow£¬there is danger that moisture will be removed from the surface of foods being dried more rapidly than water can diffuse from the moist interior of the food particle£¬and a hardening or casine will be formed£®

      ±¾¾ä If the temperature¡­is low ÊÇÓÉÁ½¸ö²¢Áоä×Ó¹¹³ÉµÄ²¢ÁÐÌõ¼þ×´Óï´Ó¾ä¡£Ö÷¾äÊÇ there be ¾äÐÍ£¬Ö÷¾äµÄÖ÷ÓïÊÇdanger¡£that moisturel¡­food particle ºÍ a hardening¡­be formedÊDz¢ÁдӾ䣬¶¼ÊÇdangerµÄͬλÓï´Ó¾ä¡£ÔÚÇ°Ò»¸ö´Ó¾äthat moisture¡­the food particleÖÐ than water¡­the food particleÊDZȽÏ×´Óï´Ó¾ä¡£µÚ¶þ¸ö´Ó¾äÖУ¬casingÊÇhardeningµÄͬλÓï¡£

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